66kV Long Rod Suspension Composite Insulator for Overhead Lines
Factory: We are a professional manufacturer providing OEM custom production services.
- Product Overview
- Technical Specifications
- Product Structure
- Applications
- Testing Capability
- Packaging & Customization
Product Overview
The 66kV long rod suspension composite insulator is an essential insulation and mechanical support component for high-voltage overhead transmission lines. It is designed to withstand conductor tension, provide reliable electrical insulation and ensure stable line operation. Wishpower 66kV long rod suspension composite insulators are manufactured with a high-strength fiberglass core, silicone rubber housing and metal end fittings, offering lightweight construction, excellent pollution resistance, strong mechanical performance and easy installation.

Wishpower 66kV long rod suspension composite insulator is designed for 66kV transmission lines, overhead lines and outdoor high-voltage power systems. Compared with traditional porcelain and glass insulators, composite insulators provide better advantages in weight reduction, anti-pollution performance, transportation, installation and long-term maintenance.
Key advantages include:
Lightweight design: Easier to transport, install and handle on site.
Excellent pollution resistance: Silicone rubber housing provides strong hydrophobicity and hydrophobicity transfer.
High mechanical strength: Fiberglass core offers reliable tensile strength for overhead line applications.
Strong weather resistance: Suitable for UV exposure, rain, salt fog, dust and outdoor aging conditions.
Low maintenance cost: Less risk of breakage and reduced inspection or replacement frequency.
2. Core Features
Designed for 66kV high-voltage lines
Suitable for 66kV overhead transmission lines requiring reliable insulation and mechanical strength.Long rod integrated structure
The long rod composite design reduces connection points and improves operational reliability.Excellent anti-pollution performance
Silicone rubber sheds help maintain insulation performance in humid, dusty, salty and polluted environments.Reliable mechanical load capacity
The fiberglass core and metal fittings provide stable tensile strength for line suspension.Suitable for harsh outdoor environments
Applicable in coastal areas, industrial pollution zones, high-altitude regions, strong UV areas and windy environments.Easy installation and maintenance
Lightweight structure improves construction efficiency and reduces long-term maintenance workload.
3. Product Structure
The 66kV long rod suspension composite insulator generally consists of the following components:
Fiberglass core rod
Provides the main mechanical strength and tensile load capacity.Silicone rubber housing
Works as the external insulation layer with excellent hydrophobicity and weather resistance.Composite shed profile
Increases creepage distance and improves insulation performance in polluted environments.Metal end fittings
Used for connection with conductors, towers, crossarms and line hardware. Common types include ball socket, tongue, clevis and eye fittings.End sealing system
Prevents moisture from entering the core and fitting interface, improving long-term reliability.
Technical Specifications
| Parameter | Application Range |
|---|---|
| Product Name | 66kV Long Rod Suspension Composite Insulator |
| Product Type | Suspension / Long Rod Composite Insulator |
| Rated Voltage | 66kV |
| Applicable Line | High-voltage overhead line, substation line, wind power line |
| Insulation Material | HTV silicone rubber |
| Core Material | Epoxy fiberglass rod |
| End Fittings | Hot-dip galvanized steel fittings, customizable |
| Connection Type | Ball socket, eye, tongue, clevis and customized fittings |
| Mechanical Load | Customizable according to project requirements |
| Creepage Distance | Customizable based on pollution level and project design |
| Operating Environment | Outdoor, polluted, humid, coastal, sandy and high-altitude areas |
| Standard | IEC, ANSI, GB and other applicable standards |
| Customization | Voltage rating, structure, fitting type and creepage distance available |
Product Structure
Main Applications
The 66kV long rod suspension composite insulator is widely used in:
66kV overhead transmission lines
High-voltage power transmission systems
Substation incoming and outgoing lines
Wind farm collection lines
Solar power plant grid connection lines
Mountain, coastal, salt fog and polluted areas
Replacement projects for porcelain or glass insulators
Industrial power distribution and grid upgrade projects
Testing Capability
Packaging & Transportation
To keep products safe during transportation and storage, we use the following packaging methods:
- Individual Packaging: Each product is wrapped with protective film, packed in a high-strength carton, and cushioned with buffer materials.
- Pallet Packaging: Multiple products are fixed on wooden pallets and wrapped with stretch film, suitable for container shipping.
- Export Packaging: Fumigated wooden cases, moisture-proof treatment, and detailed packing lists are provided according to sea freight requirements.
Customization Service
WishPower can provide the following customization options according to customer requirements:
- Structural Dimensions: Adjust overall height, creepage distance, shed quantity, and shed diameter.
- End Fittings: Customize ball-socket, tongue-clevis, eye, or other interface types according to connection requirements.
- Color: Standard gray, with red, yellow, blue, and other colors available subject to MOQ.
- Special Environments: Formulations for extreme cold (-60 C), strong UV exposure, heavy pollution, and other harsh conditions.
- Voltage Classes: Full-range customization from 10kV to 1000kV.
- Marking: Customer logos or model numbers can be molded or printed on the product.
For specific customization requirements, please contact our sales engineers. We will provide a technical solution within 24 hours.
FAQ
A: You can provide voltage level, installation type, mechanical load, creepage distance and operating environment. Our team will recommend the suitable model.
A: Yes. Composite insulators with silicone rubber housing provide good hydrophobicity and anti-pollution performance, making them suitable for coastal and polluted environments.
A: Yes. WishPower supports customized voltage ratings, creepage distances, fittings, colors and drawings according to project requirements.
A: Our products can be designed and tested according to IEC, ANSI, GB and customer-specific technical requirements.
A: Yes. We can provide composite insulators, surge arresters, fuse cutouts, insulating bushings and related power insulation products.