27.5kV Rod Composite Cantilever Insulator for Railway Catenary Systems
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- Product Overview
- Technical Specifications
- Product Structure
- Applications
- Testing Capability
- Packaging & Customization
Product Overview
The 27.5kV rod composite cantilever insulator is an important insulating and supporting component used in electrified railway catenary systems. It provides reliable electrical insulation between live conductors and cantilever support structures while maintaining mechanical stability under outdoor operating conditions. Wishpower composite insulators are manufactured with a high-strength fiberglass core rod, silicone rubber housing and durable metal end fittings, making them suitable for railway power supply systems, overhead contact lines and long-term traction network applications.
Wishpower 27.5kV rod composite cantilever insulator is designed for railway catenary and cantilever support systems. It combines excellent insulation performance with strong mechanical strength, helping railway operators improve system reliability, reduce maintenance workload and enhance outdoor operating safety.
Main advantages of Wishpower composite insulators include:
Reliable electrical insulation for 27.5kV railway traction power systems.
Silicone rubber housing with excellent hydrophobicity and pollution flashover resistance.
High-strength fiberglass core rod for tensile, bending and mechanical load performance.
Weather-resistant design for UV exposure, rain, snow, salt fog, dust and temperature variation.
Lightweight structure for easier transportation, installation and maintenance.
Customizable design for creepage distance, end fitting type, structural height and mechanical rating.
Core Features
Designed for 27.5kV Railway Systems
The insulator is suitable for electrified railway catenary systems and traction power supply networks requiring stable insulation and mechanical support.Rod-Type Structure with High Mechanical Strength
The rod composite design provides excellent overall strength and can withstand vibration, wind load, mechanical impact and operational stress.Excellent Pollution Flashover Resistance
The silicone rubber housing offers strong hydrophobicity, making the product suitable for polluted, humid, coastal and rainy environments.Lightweight and Easy to Install
Compared with porcelain insulators, composite insulators are lighter and easier to handle, helping reduce installation difficulty and labor cost.Strong Aging Resistance
The product provides good resistance to UV radiation, tracking, erosion and weather aging, supporting long-term outdoor operation.Lower Maintenance Cost
Composite materials are less fragile than porcelain, reducing damage during transportation, installation and operation.
Product Structure
The 27.5kV rod composite cantilever insulator generally consists of the following components:
Fiberglass Core Rod
The main mechanical load-bearing component, providing tensile strength, bending strength and structural stability.Silicone Rubber Housing
The external insulation layer, providing creepage distance, pollution resistance and weather protection.Metal End Fittings
Usually made of hot-dip galvanized steel or stainless steel, used for connection with cantilever arms, support brackets or railway structures.Sealing System
Reliable sealing at the interface between the housing and metal fittings helps prevent moisture ingress.Integrated Composite Design
The core rod, housing and fittings are closely combined to improve operational stability and long-term reliability.
Technical Specifications
| Parameter | Application Range |
|---|---|
| Product Name | 27.5kV Rod Composite Cantilever Insulator |
| Rated Voltage | 27.5kV |
| Applicable System | Electrified railway, catenary system, traction power supply system |
| Product Type | Rod composite insulator, railway cantilever insulator |
| Housing Material | High-temperature vulcanized silicone rubber |
| Core Material | Epoxy fiberglass core rod |
| End Fitting Material | Hot-dip galvanized steel or stainless steel, customizable |
| Installation Position | Catenary cantilever arm, support structure, railway power supply structure |
| Structure Type | Rod type with metal end fittings |
| Color | Standard grey or red, customizable |
| Creepage Distance | Customized according to pollution level and project requirements |
| Mechanical Rating | Customized according to railway project specifications |
| Operating Environment | Outdoor, polluted, humid, coastal, cold or high-temperature areas |
| Applicable Standards | IEC, GB, TB or customer technical specifications |
| Customization Options | Voltage rating, creepage distance, end fitting size, structural height, mechanical strength |
Product Structure
Main Applications
The 27.5kV rod composite cantilever insulator is widely used in:
Electrified railway catenary systems
High-speed railway traction power supply lines
Conventional railway power supply systems
Urban rail transit overhead contact systems
Railway cantilever support structures
Railway substations and traction power equipment
Coastal, polluted and humid railway environments
New construction, upgrading and maintenance of railway catenary projects
Testing Capability
Packaging & Transportation
To keep products safe during transportation and storage, we use the following packaging methods:
- Individual Packaging: Each product is wrapped with protective film, packed in a high-strength carton, and cushioned with buffer materials.
- Pallet Packaging: Multiple products are fixed on wooden pallets and wrapped with stretch film, suitable for container shipping.
- Export Packaging: Fumigated wooden cases, moisture-proof treatment, and detailed packing lists are provided according to sea freight requirements.
Customization Service
WishPower can provide the following customization options according to customer requirements:
- Structural Dimensions: Adjust overall height, creepage distance, shed quantity, and shed diameter.
- End Fittings: Customize ball-socket, tongue-clevis, eye, or other interface types according to connection requirements.
- Color: Standard gray, with red, yellow, blue, and other colors available subject to MOQ.
- Special Environments: Formulations for extreme cold (-60 C), strong UV exposure, heavy pollution, and other harsh conditions.
- Voltage Classes: Full-range customization from 10kV to 1000kV.
- Marking: Customer logos or model numbers can be molded or printed on the product.
For specific customization requirements, please contact our sales engineers. We will provide a technical solution within 24 hours.
FAQ
A: Please provide voltage level, product type, quantity, application environment, standard, drawings or technical specifications if available.
A: Our products can be designed and tested according to IEC, ANSI, GB and customer-specific technical requirements.
A: Yes. We can provide composite insulators, surge arresters, fuse cutouts, insulating bushings and related power insulation products.
A: Yes. WishPower supports customized voltage ratings, creepage distances, fittings, colors and drawings according to project requirements.
A: You can provide voltage level, installation type, mechanical load, creepage distance and operating environment. Our team will recommend the suitable model.