35kV Rod Suspension Composite Insulator for Overhead Power Lines
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- Product Overview
- Technical Specifications
- Product Structure
- Applications
- Testing Capability
- Packaging & Customization
Product Overview
A 35kV rod suspension composite insulator is an essential insulating and mechanical support component used in medium-voltage and high-voltage overhead power systems. It is designed to suspend conductors, provide electrical insulation and withstand mechanical loads in outdoor environments. Wishpower 35kV rod suspension composite insulator is manufactured with a silicone rubber housing, fiberglass core rod and galvanized metal end fittings, offering excellent anti-pollution performance, lightweight installation and long-term reliability for 35kV overhead lines.
Wishpower 35kV rod suspension composite insulator is designed for 35kV power distribution and transmission applications. It is widely used in overhead lines, distribution networks, rural power grids, urban power systems and substation line entrances. Compared with traditional porcelain insulators, composite insulators provide better impact resistance, lower weight and improved performance in polluted environments.
Key advantages of Wishpower composite insulators include:
High-temperature vulcanized silicone rubber housing with excellent hydrophobicity;
High-strength fiberglass core rod for reliable mechanical load capacity;
Hot-dip galvanized end fittings for strong connection and corrosion resistance;
Lightweight design for easier transportation and installation;
Excellent performance in polluted, humid, coastal, sandy and mountainous areas;
Reduced breakage risk and lower maintenance cost compared with porcelain insulators.
Core Features
Excellent Electrical Insulation Performance
The 35kV rod suspension composite insulator provides reliable insulation performance for overhead power lines and helps reduce flashover risks during operation.Strong Anti-Pollution Capability
The silicone rubber housing offers excellent hydrophobicity, helping reduce leakage current and improve service reliability in polluted or humid environments.High Mechanical Strength
The fiberglass core rod provides strong tensile strength, making the insulator suitable for conductor suspension and mechanical load-bearing applications.Lightweight and Easy to Install
Compared with porcelain insulators, composite insulators are lighter and easier to transport, handle and install.Good Aging and Weather Resistance
The product is suitable for long-term outdoor operation and offers resistance to UV, ozone, temperature changes and environmental aging.Low Maintenance Cost
The composite structure is not easy to break, helping reduce inspection frequency, replacement cost and line maintenance workload.
Product Structure
The 35kV rod suspension composite insulator is generally composed of the following parts:
Silicone Rubber Housing: Provides external insulation, weather resistance and anti-pollution performance;
Fiberglass Core Rod: Works as the main mechanical load-bearing component;
Metal End Fittings: Used for connection with towers, conductors and line fittings;
Sealing System: Prevents moisture and contaminants from entering the core and fitting interface;
Interface Bonding Layer: Ensures structural stability between housing, core rod and end fittings.
Technical Specifications
| Parameter | Application Range |
|---|---|
| Product Name | 35kV Rod Suspension Composite Insulator |
| Rated Voltage | 35kV |
| Product Type | Rod Suspension Composite Insulator |
| Applicable System | 35kV overhead distribution lines, power lines and substation line entrances |
| Housing Material | High-temperature vulcanized silicone rubber |
| Core Material | Epoxy fiberglass core rod |
| End Fittings | Hot-dip galvanized steel fittings, customizable |
| Installation Method | Suspension installation, connection installation, overhead line installation |
| Operating Environment | Outdoor, polluted, humid, coastal, sandy and mountainous areas |
| Main Function | Conductor suspension, electrical insulation and mechanical load support |
| Custom Options | Structural height, creepage distance, fitting type, mechanical load rating and shed design |
Product Structure
Main Applications
The 35kV rod suspension composite insulator is suitable for the following industries and applications:
35kV overhead power lines;
Urban distribution networks;
Rural power grid reconstruction projects;
Substation incoming and outgoing lines;
Industrial and mining power supply lines;
Wind farm collector lines;
Solar power station step-up lines;
Mountainous, coastal, sandy and heavily polluted areas;
Grid upgrading projects and porcelain insulator replacement.
Testing Capability
Packaging & Transportation
To keep products safe during transportation and storage, we use the following packaging methods:
- Individual Packaging: Each product is wrapped with protective film, packed in a high-strength carton, and cushioned with buffer materials.
- Pallet Packaging: Multiple products are fixed on wooden pallets and wrapped with stretch film, suitable for container shipping.
- Export Packaging: Fumigated wooden cases, moisture-proof treatment, and detailed packing lists are provided according to sea freight requirements.
Customization Service
WishPower can provide the following customization options according to customer requirements:
- Structural Dimensions: Adjust overall height, creepage distance, shed quantity, and shed diameter.
- End Fittings: Customize ball-socket, tongue-clevis, eye, or other interface types according to connection requirements.
- Color: Standard gray, with red, yellow, blue, and other colors available subject to MOQ.
- Special Environments: Formulations for extreme cold (-60 C), strong UV exposure, heavy pollution, and other harsh conditions.
- Voltage Classes: Full-range customization from 10kV to 1000kV.
- Marking: Customer logos or model numbers can be molded or printed on the product.
For specific customization requirements, please contact our sales engineers. We will provide a technical solution within 24 hours.
FAQ
A: Our products can be designed and tested according to IEC, ANSI, GB and customer-specific technical requirements.
A: You can provide voltage level, installation type, mechanical load, creepage distance and operating environment. Our team will recommend the suitable model.
A: Yes. WishPower supports customized voltage ratings, creepage distances, fittings, colors and drawings according to project requirements.
A: Yes. Composite insulators with silicone rubber housing provide good hydrophobicity and anti-pollution performance, making them suitable for coastal and polluted environments.
A: Please provide voltage level, product type, quantity, application environment, standard, drawings or technical specifications if available.