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35kV Post Composite Insulator - Outdoor Substations and Power Equipment
Factory: We are a professional manufacturer providing OEM custom production services.
- Product Overview
- Technical Specifications
- Product Structure
- Applications
- Testing Capability
- Packaging & Customization
Product Overview
Wishpower 35kV post composite insulator is designed to support, fix and insulate live electrical parts in high voltage power equipment. Compared with traditional porcelain post insulators, composite post insulators offer better advantages in weight reduction, pollution resistance, weather resistance and installation efficiency.
Main product advantages include:
Excellent Electrical Insulation
The silicone rubber housing provides strong hydrophobicity and hydrophobicity transfer performance, helping reduce flashover risks in polluted environments.Reliable Mechanical Strength
The epoxy fiberglass core offers stable bending strength and structural support for 35kV equipment.Lightweight and Easy Installation
The composite structure is lighter than porcelain insulators, making transportation, lifting and field installation more efficient.Strong Weather Resistance
Suitable for outdoor conditions such as high temperature, low temperature, humidity, salt fog, UV exposure and industrial pollution.Lower Maintenance Cost
The silicone rubber surface is less likely to accumulate pollution, reducing cleaning frequency and maintenance workload.
Core Features
Designed for 35kV Power Systems
Suitable for 35kV substations, distribution lines, outdoor switchgear and power equipment.High Anti-Pollution Flashover Performance
Silicone rubber insulation provides excellent hydrophobicity for industrial, coastal and polluted areas.Good Impact and Seismic Resistance
Composite materials have better toughness and are less likely to suffer brittle fracture during transportation and installation.Stable Electrical Performance
Designed with proper creepage distance, power frequency withstand voltage and lightning impulse performance.Reliable End Sealing
The sealed interface between the core rod and end fittings helps prevent moisture ingress and improves long-term reliability.Customizable Design
Height, creepage distance, end fitting type, mechanical load and shed profile can be customized according to project requirements.
Product Structure
A 35kV post composite insulator normally consists of the following components:
Fiberglass Core Rod
The main load-bearing component that provides mechanical strength and structural stability.Silicone Rubber Housing
The external insulation layer that provides creepage distance, anti-pollution performance and weather protection.Shed Profile
Increases creepage distance and improves insulation performance under rain, fog and polluted conditions.Metal End Fittings
Used for equipment connection and fixing, usually made of hot-dip galvanized steel or customized metal materials.End Sealing System
Prevents moisture, contamination and water ingress into the core rod and fitting interface.Integrated Composite Interface
The core, housing and fittings form a stable structure for reliable mechanical and electrical performance.
Technical Specifications
| Parameter | Application Range |
|---|---|
| Product Name | 35kV Post Composite Insulator |
| Rated Voltage | 35kV power system |
| Product Type | Post composite insulator / high voltage composite insulator |
| Application Environment | Outdoor, substation, distribution line, switchgear |
| Housing Material | High temperature vulcanized silicone rubber |
| Core Material | Epoxy fiberglass core rod |
| Fitting Material | Hot-dip galvanized steel or customized material |
| Structure Type | Post type, vertical installation or equipment support |
| Shed Type | Standard shed, alternating shed or customized shed profile |
| Creepage Distance | Customized according to pollution level and project requirements |
| Mechanical Performance | Designed according to equipment support load requirements |
| Pollution Resistance | Suitable for normal, medium, heavy pollution and coastal environments |
| Installation Method | Bolt fixing, flange connection or customized connection |
| Applicable Standards | IEC 61109, IEC 61952, IEC 62217, customer technical specifications |
| Service Life | Suitable for long-term outdoor operation |
Product Structure
Main Applications
The 35kV post composite insulator can be used in the following industries and applications:
35kV outdoor substations
High voltage distribution lines
Overhead line insulation and support
Outdoor switchgear
Disconnectors and circuit breaker assemblies
Power distribution equipment
Industrial power distribution systems
Wind farm substations
Solar power plant distribution systems
Rural power grid and urban distribution network upgrades
Coastal, high-altitude and heavy pollution power projects
Testing Capability
Wishpower applies strict quality control and testing procedures for 35kV post composite insulators to ensure reliable performance in high voltage power systems.
Main testing capabilities include:
Visual and Dimensional Inspection
Inspection of product surface, shed profile, end fittings and dimensions according to drawings.Mechanical Load Test
Verification of bending, tensile or support load capacity according to equipment requirements.Power Frequency Withstand Voltage Test
Testing insulation withstand capability under specified voltage conditions.Lightning Impulse Withstand Test
Evaluation of electrical performance under impulse and overvoltage conditions.Hydrophobicity Test
Inspection of silicone rubber surface hydrophobicity to improve reliability in polluted environments.Sealing Performance Inspection
Checking the end fitting and sealing area to reduce the risk of moisture ingress.Aging and Environmental Adaptability Test
UV aging, salt fog, thermal cycling and pollution-related tests can be performed according to project requirements.
Packaging & Transportation
To keep products safe during transportation and storage, we use the following packaging methods:
- Individual Packaging: Each product is wrapped with protective film, packed in a high-strength carton, and cushioned with buffer materials.
- Pallet Packaging: Multiple products are fixed on wooden pallets and wrapped with stretch film, suitable for container shipping.
- Export Packaging: Fumigated wooden cases, moisture-proof treatment, and detailed packing lists are provided according to sea freight requirements.
Customization Service
WishPower can provide the following customization options according to customer requirements:
- Structural Dimensions: Adjust overall height, creepage distance, shed quantity, and shed diameter.
- End Fittings: Customize ball-socket, tongue-clevis, eye, or other interface types according to connection requirements.
- Color: Standard gray, with red, yellow, blue, and other colors available subject to MOQ.
- Special Environments: Formulations for extreme cold (-60 C), strong UV exposure, heavy pollution, and other harsh conditions.
- Voltage Classes: Full-range customization from 10kV to 1000kV.
- Marking: Customer logos or model numbers can be molded or printed on the product.
For specific customization requirements, please contact our sales engineers. We will provide a technical solution within 24 hours.
FAQ
Q: Are composite insulators suitable for coastal areas?
A: Yes. Composite insulators with silicone rubber housing provide good hydrophobicity and anti-pollution performance, making them suitable for coastal and polluted environments.
Q: What information should I provide for a quotation?
A: Please provide voltage level, product type, quantity, application environment, standard, drawings or technical specifications if available.
Q: How do I choose the right composite insulator for my project?
A: You can provide voltage level, installation type, mechanical load, creepage distance and operating environment. Our team will recommend the suitable model.
Q: Can you provide customized insulation products?
A: Yes. WishPower supports customized voltage ratings, creepage distances, fittings, colors and drawings according to project requirements.
Q: Can you supply complete products for transmission and distribution projects?
A: Yes. We can provide composite insulators, surge arresters, fuse cutouts, insulating bushings and related power insulation products.
