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- 产品简介
- 技术规格
- 应用领域
- 测试能力
- 包装与定制
产品详情
The Wishpower 12kV lightning protection pin composite insulator is designed for medium-voltage overhead distribution systems. It combines conductor support, electrical insulation and lightning overvoltage protection in one compact unit. Its silicone rubber housing, high-strength insulating core and corrosion-resistant fittings help reduce flashover, arc damage and line tripping under thunderstorms, pollution, humidity and temperature variations.
Product Overview
A 12kV lightning protection pin composite insulator is installed on a crossarm or line support to secure the conductor, withstand mechanical loads and electrically isolate the energized conductor from grounded structures. Compared with a conventional pin insulator, the lightning protection version incorporates a controlled discharge path or protective electrode arrangement.
Key advantages of Wishpower composite insulators include:
High-temperature vulcanized silicone rubber housing with strong hydrophobic performance.
High mechanical strength for conductor loads, wind pressure and line vibration.
Controlled discharge or arcing structure to reduce direct arc damage to the insulation body.
Lightweight construction for easier transportation and pole-top installation.
Corrosion-resistant metal fittings for long-term outdoor service.
Customizable sheds, fittings, mounting dimensions and electrode arrangements.
Core Features
Combined insulation and lightning protection
The product performs the basic functions of conductor support and electrical isolation while improving protection against lightning impulse overvoltage.
Excellent pollution performance
The hydrophobic silicone rubber surface helps prevent the formation of a continuous conductive water film under rain, fog, salt contamination and industrial pollution.
Reliable mechanical strength
The insulating core and end-fitting connection are designed to withstand vertical conductor loads, transverse loads, wind deflection and operational vibration.
Controlled arc path
Properly arranged discharge electrodes or arcing fittings guide the arc away from the silicone housing and conductor connection area.
Lightweight construction
Composite insulation materials reduce product weight compared with equivalent porcelain units, simplifying handling and installation.
Strong environmental adaptability
The insulator is suitable for coastal regions, industrial zones, humid areas, high-UV environments and lightning-prone locations.
Reduced maintenance requirements
The non-brittle silicone rubber housing and hydrophobic surface help reduce cleaning and replacement frequency.
Product Structure
A typical 12kV lightning protection pin composite insulator consists of the following components:
Insulating core
A high-strength insulating rod or composite support body carries the main mechanical load and provides internal insulation.
Silicone rubber housing
The housing is molded around the insulating core to provide the required creepage distance and external insulation profile.
Conductor support section
The upper section supports and secures the overhead conductor through a conductor groove, tie arrangement or line clamp.
Lower mounting fitting
The lower metal fitting connects the insulator to the crossarm, bracket or pole-mounted support.
Discharge electrode
The electrode establishes a controlled discharge gap and defines the preferred discharge path during lightning overvoltage.
Arcing or protective fitting
This component guides the arc away from the main insulation body and reduces thermal damage.
Sealing interface
The interfaces between the core, housing and fittings are sealed to prevent moisture and contaminants from entering the internal structure.
Why Choose Wishpower
Wishpower supplies composite insulation products and line protection components for different power system environments. The 12kV lightning protection pin composite insulator can be configured according to the nominal voltage, conductor size, crossarm design, lightning density, pollution level, altitude and available installation space.
For accurate product selection, the following project information is recommended:
Nominal and highest system voltage.
Conductor type and outside diameter.
Required mechanical load.
Crossarm and mounting-hole dimensions.
Required creepage distance.
Lightning electrode structure and gap distance.
Altitude, temperature and pollution severity.
Applicable standards and test requirements.
技术参数
| Technical Item | Typical Specification |
|---|---|
| Product name | 12kV Lightning Protection Pin Composite Insulator |
| Nominal system voltage | 10kV, 11kV or 12kV system |
| Rated voltage | 12kV |
| Highest system voltage | Approximately 12kV–15kV, subject to project requirements |
| Rated frequency | 50Hz or 60Hz |
| Specified cantilever load | 5kN, 8kN, 10kN or customized |
| Power-frequency wet withstand voltage | Approximately 45kV–50kV |
| Lightning impulse withstand voltage | Approximately 95kV–110kV |
| Nominal creepage distance | 320mm–500mm |
| Minimum arcing distance | Approximately 180mm–250mm |
| Housing material | High-temperature vulcanized silicone rubber |
| Insulating core | High-strength insulating rod or composite support body |
| Fitting material | Hot-dip galvanized steel, stainless steel or customized material |
| Lightning protection structure | Discharge gap, arcing electrode or protective fitting |
| Mounting method | Bolt mounting, crossarm mounting or customized interface |
| Applicable conductor | Bare conductor, covered conductor or customized conductor size |
| Operating temperature | Typically -40°C to +50°C |
| Standard altitude | Up to 1,000m; high-altitude design available |
| Pollution level | Medium, heavy or very heavy pollution |
| Applicable standards | IEC 61952, IEC 62217 and project specifications |
产品结构
主要应用领域
The 12kV lightning protection pin composite insulator is commonly used in:
10kV, 11kV and 12kV overhead distribution lines.
Lightning-prone distribution networks.
Urban and suburban overhead power systems.
Rural electrification and long-distance distribution lines.
Coastal regions with salt fog and high humidity.
Industrial parks, mining areas and dusty environments.
Mountainous, forested and hilly terrain.
Replacement projects for conventional porcelain pin insulators.
Covered-conductor lightning protection systems.
Distribution line sections requiring lower lightning trip-out rates.
测试能力
Wishpower can perform or arrange relevant electrical, mechanical and environmental tests according to applicable standards and project specifications.
Visual and dimensional inspection
The housing surface, metal coating, installation dimensions, creepage distance and electrode gap are checked against the approved drawing.
Power-frequency withstand test
This test verifies the insulation performance under specified dry or wet power-frequency voltage.
Lightning impulse withstand test
The test evaluates insulation strength and discharge behavior under a standard lightning impulse waveform.
Lightning discharge characteristic test
The discharge gap, electrode arrangement and arc path are evaluated to confirm the intended protective behavior.
Cantilever load test
This test verifies the structural strength of the insulator under the specified bending load.
Mechanical failing load test
The ultimate mechanical capacity of the insulating core, fittings and connection interfaces is assessed.
Sealing inspection
The interfaces between the silicone housing, core and metal fittings are examined for potential moisture ingress.
Hydrophobicity test
The hydrophobic performance of the silicone rubber surface is evaluated under wet operating conditions.
Aging and weather-resistance tests
UV exposure, salt fog, humidity, temperature cycling and artificial pollution tests can be carried out where required.
Material and coating inspection
The zinc coating thickness, silicone rubber properties and insulating core quality can be verified according to the specified test plan.
包装与运输
为确保产品在运输和储存过程中的安全，我们采用以下包装方法：
- 独立包装: 每件产品均用保护膜包裹，装入高强度纸箱，并用缓冲材料进行缓冲。
- 托盘包装: 多个产品固定在木托盘上，并用拉伸膜包裹，适合集装箱运输。
- 出口包装: 根据海运要求提供熏蒸木箱、防潮处理和详细的装箱单。
定制服务
WishPower可根据客户需求提供以下定制选项：
- 结构尺寸: 调整总高度、爬升高度、棚架数量和棚架直径。
- 端部配件: 根据连接要求定制球窝、舌形接头、环眼或其他接口类型。
- 颜色: 标准灰色，红色、黄色、蓝色等其他颜色可根据最低起订量提供。
- 特殊环境: 适用于极寒（-60°C）、强紫外线照射、严重污染和其他恶劣条件的配方。
- 电压等级: 10kV 至 1000kV 全范围定制。
- 标记: 客户的标志或型号可以模压或印刷在产品上。
如有任何定制需求，请联系我们的销售工程师。我们将在24小时内提供技术解决方案。
FAQ
Q: Can you provide customized insulation products?
A: Yes. WishPower supports customized voltage ratings, creepage distances, fittings, colors and drawings according to project requirements.
Q: Are composite insulators suitable for coastal areas?
A: Yes. Composite insulators with silicone rubber housing provide good hydrophobicity and anti-pollution performance, making them suitable for coastal and polluted environments.
Q: Can you supply complete products for transmission and distribution projects?
A: Yes. We can provide composite insulators, surge arresters, fuse cutouts, insulating bushings and related power insulation products.
Q: How do I choose the right composite insulator for my project?
A: You can provide voltage level, installation type, mechanical load, creepage distance and operating environment. Our team will recommend the suitable model.
Q: What information should I provide for a quotation?
A: Please provide voltage level, product type, quantity, application environment, standard, drawings or technical specifications if available.
