36kV Pin Type Composite Insulator

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品牌 WishPower
产品类别 针式绝缘子
产品型号 CPW-36kV
产品价格 36
源头工厂
颜色 红色/灰色
国家 / 地区 中国
交货周期 15-30个工作日

产品详情

The Wishpower 36kV pin type composite insulator is designed to provide electrical insulation and mechanical support for conductors on 36kV overhead distribution lines. It combines a high-strength fiberglass core, silicone rubber housing and corrosion-resistant end fittings, offering low weight, strong pollution performance, weather resistance and convenient installation for demanding outdoor power systems.

 Product Overview

The 36kV pin type composite insulator is an outdoor line insulation component installed on a pole crossarm or supporting bracket. It supports the overhead conductor while maintaining electrical isolation between the energized conductor and the grounded pole structure.

Wishpower can configure the product according to the required electrical strength, cantilever load, creepage distance, conductor arrangement and mounting dimensions.

Its principal advantages include:

  • A high-strength fiberglass-reinforced resin core for mechanical load carrying.

  • A silicone rubber housing with hydrophobic surface properties.

  • Lower weight than conventional porcelain products used for similar applications.

  • An integrated shed design for reliable sealing and outdoor performance.

  • Customizable creepage distance, top configuration and bottom mounting fitting.

  • Suitability for humid, polluted, coastal and UV-exposed environments.

IEC 61952 covers composite line post insulators consisting of a fiber-reinforced resin load-bearing core, an elastomeric housing and end fittings permanently attached to the core.

 Core Features

  1. Reliable electrical insulation
    The insulation height, arcing distance and creepage distance are designed to meet the insulation coordination requirements of 36kV overhead systems.

  2. Strong pollution performance
    The hydrophobic silicone rubber surface helps restrict the formation of continuous conductive water films under wet and polluted conditions.

  3. High mechanical capability
    The fiberglass core withstands conductor weight, wind loading, ice loading and operational cantilever stress.

  4. Lightweight construction
    Its composite structure reduces transportation weight, installation effort and mechanical loading on the crossarm.

  5. Weather and aging resistance
    The external housing is designed to withstand ultraviolet radiation, ozone, moisture and temperature variation.

  6. Impact-resistant design
    The polymeric structure is less susceptible to brittle breakage during transportation and field installation than conventional porcelain construction.

  7. Custom mounting configurations
    Top grooves, conductor clamps, threaded fittings and base fittings can be adapted to different crossarm and conductor arrangements.

A 36kV composite pin insulator can be configured for installation on either steel or wooden crossarms, depending on its bottom fitting design.

 Product Structure

  1. Fiberglass core rod
    The fiberglass-reinforced epoxy resin rod is the main load-bearing component and provides bending and tensile strength.

  2. Silicone rubber housing and sheds
    The weather sheds increase the creepage distance and protect the core from moisture, pollution and outdoor environmental exposure.

  3. Top conductor connection
    The top may use a tie-top groove, conductor clamp or another project-specific connection.

  4. Bottom mounting fitting
    The lower fitting secures the insulator to a steel crossarm, wooden crossarm or dedicated mounting bracket.

  5. End sealing system
    The interfaces between the fiberglass rod, silicone housing and metal fittings are sealed to prevent the ingress of moisture and contaminants.

  6. Optional protection accessories
    Electric-field control or protective accessories may be supplied for special insulation coordination, high-altitude or lightning-intensive applications.


技术参数

ParameterTypical Specification
Product name36kV Pin Type Composite Insulator
Rated voltage36kV
SystemAC overhead distribution system
Rated frequency50Hz or 60Hz
Housing materialHigh-temperature vulcanized silicone rubber
Core materialFiberglass-reinforced epoxy resin rod
Specified cantilever load, SCL3kN, 5kN, 8kN or 10kN
Minimum nominal creepage distanceApproximately 900–1120mm, customizable
Lightning impulse withstand voltageTypical reference: 170kV peak
Wet power-frequency withstand voltageTypical reference: 70kV RMS
InstallationVertical crossarm mounting or customized
Top connectionTie-top groove or conductor clamp
Bottom connectionThreaded pin, base fitting or customized fitting
Metal fitting materialHot-dip galvanized steel or specified material
Housing colorGrey, red or customized
Service conditionOutdoor
Ambient temperatureTypical range: −40°C to +50°C
Applicable standardsIEC 61952, IEC 62217 or project specification
PackagingCarton, wooden case or export packaging


产品结构

主要应用领域

The 36kV polymer pin insulator is commonly used in:

  • 36kV overhead distribution lines for supporting conductors on straight-line poles.

  • Urban distribution networks serving industrial and suburban areas.

  • Rural distribution systems requiring lightweight and reliable outdoor insulation.

  • Industrial power networks exposed to dust, chemicals or environmental contamination.

  • Coastal power lines operating under humid and salt-fog conditions.

  • Wind farm collector lines using compatible 36kV overhead configurations.

  • Solar power plant outgoing lines operating at the applicable distribution voltage.

  • Line construction and retrofit projects replacing selected conventional porcelain insulation components.


测试能力

Wishpower can perform material inspection, production inspection, routine testing, sample testing and type-test support according to the applicable product specification.

  1. Visual and dimensional inspection
    Verification of product height, insulation distance, creepage distance, shed dimensions, fitting dimensions and surface quality.

  2. Cantilever load testing
    Evaluation of the insulator’s mechanical performance under the specified bending load.

  3. Power-frequency withstand testing
    Verification that the product withstands the specified AC test voltage without flashover or puncture.

  4. Lightning impulse withstand testing
    Evaluation of insulation performance under standardized lightning impulse voltage.

  5. Sealing inspection
    Examination of the interfaces between the core, housing and metal fittings.

  6. Galvanizing inspection
    Inspection of the coating condition and corrosion protection of hot-dip galvanized fittings.

  7. Silicone rubber material testing
    Testing may include hardness, tensile strength, tear strength, hydrophobicity and aging performance.

  8. Interface and assembly inspection
    Verification of the bonding and assembly quality between the fiberglass core, silicone rubber housing and end fittings.

  9. Sample and type-test support
    Product verification can be arranged according to IEC, ANSI or customer-specific technical requirements. Manufacturers of composite pin insulators commonly provide sampling and type-test capability according to relevant IEC and ANSI requirements. 


包装与运输

为确保产品在运输和储存过程中的安全,我们采用以下包装方法:

  • 独立包装: 每件产品均用保护膜包裹,装入高强度纸箱,并用缓冲材料进行缓冲。
  • 托盘包装: 多个产品固定在木托盘上,并用拉伸膜包裹,适合集装箱运输。
  • 出口包装: 根据海运要求提供熏蒸木箱、防潮处理和详细的装箱单。

定制服务

WishPower可根据客户需求提供以下定制选项:

  • 结构尺寸: 调整总高度、爬升高度、棚架数量和棚架直径。
  • 端部配件: 根据连接要求定制球窝、舌形接头、环眼或其他接口类型。
  • 颜色: 标准灰色,红色、黄色、蓝色等其他颜色可根据最低起订量提供。
  • 特殊环境: 适用于极寒(-60°C)、强紫外线照射、严重污染和其他恶劣条件的配方。
  • 电压等级: 10kV 至 1000kV 全范围定制。
  • 标记: 客户的标志或型号可以模压或印刷在产品上。

如有任何定制需求,请联系我们的销售工程师。我们将在24小时内提供技术解决方案。

FAQ

Q: Can you provide customized insulation products?

A: Yes. WishPower supports customized voltage ratings, creepage distances, fittings, colors and drawings according to project requirements.

Q: Are composite insulators suitable for coastal areas?

A: Yes. Composite insulators with silicone rubber housing provide good hydrophobicity and anti-pollution performance, making them suitable for coastal and polluted environments.

Q: What information should I provide for a quotation?

A: Please provide voltage level, product type, quantity, application environment, standard, drawings or technical specifications if available.

Q: What standards can your products meet?

A: Our products can be designed and tested according to IEC, ANSI, GB and customer-specific technical requirements.

Q: Can you supply complete products for transmission and distribution projects?

A: Yes. We can provide composite insulators, surge arresters, fuse cutouts, insulating bushings and related power insulation products.