- 产品简介
- 技术规格
- 应用领域
- 测试能力
- 包装与定制
产品详情
The Wishpower 36kV pin type composite insulator is designed to provide electrical insulation and mechanical support for conductors on 36kV overhead distribution lines. It combines a high-strength fiberglass core, silicone rubber housing and corrosion-resistant end fittings, offering low weight, strong pollution performance, weather resistance and convenient installation for demanding outdoor power systems.
Product Overview
The 36kV pin type composite insulator is an outdoor line insulation component installed on a pole crossarm or supporting bracket. It supports the overhead conductor while maintaining electrical isolation between the energized conductor and the grounded pole structure.
Wishpower can configure the product according to the required electrical strength, cantilever load, creepage distance, conductor arrangement and mounting dimensions.
Its principal advantages include:
A high-strength fiberglass-reinforced resin core for mechanical load carrying.
A silicone rubber housing with hydrophobic surface properties.
Lower weight than conventional porcelain products used for similar applications.
An integrated shed design for reliable sealing and outdoor performance.
Customizable creepage distance, top configuration and bottom mounting fitting.
Suitability for humid, polluted, coastal and UV-exposed environments.
IEC 61952 covers composite line post insulators consisting of a fiber-reinforced resin load-bearing core, an elastomeric housing and end fittings permanently attached to the core.
Core Features
Reliable electrical insulation
The insulation height, arcing distance and creepage distance are designed to meet the insulation coordination requirements of 36kV overhead systems.Strong pollution performance
The hydrophobic silicone rubber surface helps restrict the formation of continuous conductive water films under wet and polluted conditions.High mechanical capability
The fiberglass core withstands conductor weight, wind loading, ice loading and operational cantilever stress.Lightweight construction
Its composite structure reduces transportation weight, installation effort and mechanical loading on the crossarm.Weather and aging resistance
The external housing is designed to withstand ultraviolet radiation, ozone, moisture and temperature variation.Impact-resistant design
The polymeric structure is less susceptible to brittle breakage during transportation and field installation than conventional porcelain construction.Custom mounting configurations
Top grooves, conductor clamps, threaded fittings and base fittings can be adapted to different crossarm and conductor arrangements.
A 36kV composite pin insulator can be configured for installation on either steel or wooden crossarms, depending on its bottom fitting design.
Product Structure
Fiberglass core rod
The fiberglass-reinforced epoxy resin rod is the main load-bearing component and provides bending and tensile strength.Silicone rubber housing and sheds
The weather sheds increase the creepage distance and protect the core from moisture, pollution and outdoor environmental exposure.Top conductor connection
The top may use a tie-top groove, conductor clamp or another project-specific connection.Bottom mounting fitting
The lower fitting secures the insulator to a steel crossarm, wooden crossarm or dedicated mounting bracket.End sealing system
The interfaces between the fiberglass rod, silicone housing and metal fittings are sealed to prevent the ingress of moisture and contaminants.Optional protection accessories
Electric-field control or protective accessories may be supplied for special insulation coordination, high-altitude or lightning-intensive applications.
技术参数
| Parameter | Typical Specification |
|---|---|
| Product name | 36kV Pin Type Composite Insulator |
| Rated voltage | 36kV |
| System | AC overhead distribution system |
| Rated frequency | 50Hz or 60Hz |
| Housing material | High-temperature vulcanized silicone rubber |
| Core material | Fiberglass-reinforced epoxy resin rod |
| Specified cantilever load, SCL | 3kN, 5kN, 8kN or 10kN |
| Minimum nominal creepage distance | Approximately 900–1120mm, customizable |
| Lightning impulse withstand voltage | Typical reference: 170kV peak |
| Wet power-frequency withstand voltage | Typical reference: 70kV RMS |
| Installation | Vertical crossarm mounting or customized |
| Top connection | Tie-top groove or conductor clamp |
| Bottom connection | Threaded pin, base fitting or customized fitting |
| Metal fitting material | Hot-dip galvanized steel or specified material |
| Housing color | Grey, red or customized |
| Service condition | Outdoor |
| Ambient temperature | Typical range: −40°C to +50°C |
| Applicable standards | IEC 61952, IEC 62217 or project specification |
| Packaging | Carton, wooden case or export packaging |
产品结构
主要应用领域
The 36kV polymer pin insulator is commonly used in:
36kV overhead distribution lines for supporting conductors on straight-line poles.
Urban distribution networks serving industrial and suburban areas.
Rural distribution systems requiring lightweight and reliable outdoor insulation.
Industrial power networks exposed to dust, chemicals or environmental contamination.
Coastal power lines operating under humid and salt-fog conditions.
Wind farm collector lines using compatible 36kV overhead configurations.
Solar power plant outgoing lines operating at the applicable distribution voltage.
Line construction and retrofit projects replacing selected conventional porcelain insulation components.
测试能力
Wishpower can perform material inspection, production inspection, routine testing, sample testing and type-test support according to the applicable product specification.
Visual and dimensional inspection
Verification of product height, insulation distance, creepage distance, shed dimensions, fitting dimensions and surface quality.Cantilever load testing
Evaluation of the insulator’s mechanical performance under the specified bending load.Power-frequency withstand testing
Verification that the product withstands the specified AC test voltage without flashover or puncture.Lightning impulse withstand testing
Evaluation of insulation performance under standardized lightning impulse voltage.Sealing inspection
Examination of the interfaces between the core, housing and metal fittings.Galvanizing inspection
Inspection of the coating condition and corrosion protection of hot-dip galvanized fittings.Silicone rubber material testing
Testing may include hardness, tensile strength, tear strength, hydrophobicity and aging performance.Interface and assembly inspection
Verification of the bonding and assembly quality between the fiberglass core, silicone rubber housing and end fittings.Sample and type-test support
Product verification can be arranged according to IEC, ANSI or customer-specific technical requirements. Manufacturers of composite pin insulators commonly provide sampling and type-test capability according to relevant IEC and ANSI requirements.
包装与运输
为确保产品在运输和储存过程中的安全,我们采用以下包装方法:
- 独立包装: 每件产品均用保护膜包裹,装入高强度纸箱,并用缓冲材料进行缓冲。
- 托盘包装: 多个产品固定在木托盘上,并用拉伸膜包裹,适合集装箱运输。
- 出口包装: 根据海运要求提供熏蒸木箱、防潮处理和详细的装箱单。
定制服务
WishPower可根据客户需求提供以下定制选项:
- 结构尺寸: 调整总高度、爬升高度、棚架数量和棚架直径。
- 端部配件: 根据连接要求定制球窝、舌形接头、环眼或其他接口类型。
- 颜色: 标准灰色,红色、黄色、蓝色等其他颜色可根据最低起订量提供。
- 特殊环境: 适用于极寒(-60°C)、强紫外线照射、严重污染和其他恶劣条件的配方。
- 电压等级: 10kV 至 1000kV 全范围定制。
- 标记: 客户的标志或型号可以模压或印刷在产品上。
如有任何定制需求,请联系我们的销售工程师。我们将在24小时内提供技术解决方案。
FAQ
A: Yes. WishPower supports customized voltage ratings, creepage distances, fittings, colors and drawings according to project requirements.
A: Yes. Composite insulators with silicone rubber housing provide good hydrophobicity and anti-pollution performance, making them suitable for coastal and polluted environments.
A: Please provide voltage level, product type, quantity, application environment, standard, drawings or technical specifications if available.
A: Our products can be designed and tested according to IEC, ANSI, GB and customer-specific technical requirements.
A: Yes. We can provide composite insulators, surge arresters, fuse cutouts, insulating bushings and related power insulation products.