Factory Video
07:17
Transformer Bushing | Wishpower High Voltage Insulation Connection Solution
- Product Overview
- Technical Specifications
- Product Structure
- Applications
- Testing Capability
- Packaging & Customization
Product Overview
A transformer bushing is a key insulation and connection component used in power transformers and distribution transformers. It allows the internal winding leads to pass safely through the grounded transformer tank while maintaining reliable electrical insulation. Wishpower transformer bushings are designed for different voltage ratings, installation methods and operating environments, making them suitable for substations, transmission and distribution systems, renewable energy projects and industrial power equipment.
Product Overview
Wishpower transformer bushings are available in composite, porcelain, dry type, oil filled, RIP and OIP structures. They are designed to meet the insulation, mechanical and environmental requirements of transformer applications.
Main advantages include:
Suitable for power transformers, distribution transformers and substation equipment;
Available for voltage levels from 10kV to 500kV;
Composite, porcelain, dry type, oil filled, RIP and OIP structures available;
Reliable insulation performance and mechanical strength;
Good weather resistance and pollution performance;
Creepage distance can be customized according to pollution level;
Terminal, flange and installation dimensions can be customized;
Wishpower provides bushing solutions for transformer manufacturers and power projects.
Core Features
Stable Insulation Performance
The transformer bushing provides reliable insulation between live conductors and grounded transformer components.Wide Transformer Compatibility
Suitable for power transformers, distribution transformers, step-up transformers and main transformers.Multiple Structure Options
Available in composite, porcelain, dry type, oil filled, RIP and OIP configurations.High Mechanical Strength
Designed with good bending, tensile and vibration resistance for long-term operation.Good Pollution Performance
External insulation and creepage distance can be selected according to outdoor pollution conditions.Flexible Customization
Voltage rating, current rating, flange size, terminal structure and installation method can be customized.
Product Structure
A transformer bushing generally consists of the following components:
Central conductor: Carries current and connects transformer windings with external circuits;
Main insulation: RIP, OIP, epoxy resin or oil-paper insulation structure;
External insulation housing: Composite silicone rubber housing or porcelain housing;
Mounting flange: Fixes the bushing to the transformer tank;
Upper and lower terminals: Provide electrical connection at equipment and line sides;
Sealing components: Prevent moisture ingress and improve reliability;
Field grading structure: Optimizes electric field distribution and reduces partial discharge risk;
Test tap or voltage tap: Available for some condenser type bushings.
Technical Specifications
| Parameter | Application Range |
|---|---|
| Product Name | Transformer Bushing |
| Brand | Wishpower |
| Product Type | Composite, Porcelain, Dry Type, Oil Filled, Condenser Type, RIP, OIP |
| Applicable Equipment | Power Transformer, Distribution Transformer, Substation |
| Rated Voltage | 10kV, 24kV, 35kV, 66kV, 110kV, 220kV, 330kV, 500kV |
| Rated Current | Customized according to project requirements |
| Main Insulation | RIP, OIP, epoxy resin, oil-paper insulation |
| External Insulation | Composite silicone rubber or porcelain housing |
| Installation Method | Vertical, horizontal or inclined installation |
| Operating Environment | Indoor, outdoor, polluted, high-altitude and coastal areas |
| Creepage Distance | Customized according to voltage level and pollution class |
| Applicable Standards | IEC 60137, IEC 62217, IEC 61462, ISO 9001 and related standards |
| Customization Range | Voltage, current, terminal, flange, length, creepage distance, housing structure |
Product Structure
Main Applications
Wishpower transformer bushings are suitable for the following applications:
Power transformers;
Distribution transformers;
Step-up transformers;
Main transformers;
Substation projects;
Transmission and distribution systems;
Renewable energy substations;
Industrial power systems;
Grid upgrade projects;
Transformer OEM projects.
Testing Capability
Wishpower can provide factory tests and quality inspections for transformer bushings according to project requirements.
Power frequency withstand voltage test;
Lightning impulse withstand voltage test;
Partial discharge test;
Dielectric dissipation factor test;
Capacitance measurement;
Sealing performance inspection;
Mechanical strength inspection;
Temperature rise test;
Visual and dimensional inspection;
Creepage distance inspection;
Type test or third-party inspection support.
Packaging & Transportation
To keep products safe during transportation and storage, we use the following packaging methods:
- Individual Packaging: Each product is wrapped with protective film, packed in a high-strength carton, and cushioned with buffer materials.
- Pallet Packaging: Multiple products are fixed on wooden pallets and wrapped with stretch film, suitable for container shipping.
- Export Packaging: Fumigated wooden cases, moisture-proof treatment, and detailed packing lists are provided according to sea freight requirements.
Customization Service
Wishpower can provide the following customization options according to customer requirements:
- Structural Dimensions: Adjust overall height, creepage distance, shed quantity, and shed diameter.
- End Fittings: Customize ball-socket, tongue-clevis, eye, or other interface types according to connection requirements.
- Color: Standard gray, with red, yellow, blue, and other colors available subject to MOQ.
- Special Environments: Formulations for extreme cold (-60 C), strong UV exposure, heavy pollution, and other harsh conditions.
- Voltage Classes: Full-range customization from 10kV to 1000kV.
- Marking: Customer logos or model numbers can be molded or printed on the product.
For specific customization requirements, please contact our sales engineers. We will provide a technical solution within 24 hours.
Downloads
FAQ
A: Yes. We can provide composite insulators, surge arresters, fuse cutouts, insulating bushings and related power insulation products.
A: Yes. WishPower supports customized voltage ratings, creepage distances, fittings, colors and drawings according to project requirements.
A: You can provide voltage level, installation type, mechanical load, creepage distance and operating environment. Our team will recommend the suitable model.
A: Yes. Composite insulators with silicone rubber housing provide good hydrophobicity and anti-pollution performance, making them suitable for coastal and polluted environments.
A: Please provide voltage level, product type, quantity, application environment, standard, drawings or technical specifications if available.