36kV Post Composite Insulator for Power Distribution and Substation Applications

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品牌 WishPower
产品类别 柱式绝缘子
产品型号 PCW-36kV
产品价格 面议
源头工厂
颜色 红色/灰色
国家 / 地区 中国
交货周期 15-30个工作日

产品详情

A 36kV post composite insulator is an important insulating and supporting component used in medium and high voltage power systems. It is widely applied in distribution lines, overhead networks, substations, switchgear, busbar supports and electrical equipment connections. Wishpower 36kV post composite insulator is manufactured with a high-strength fiberglass core, silicone rubber housing and durable metal end fittings, providing excellent insulation performance, mechanical stability and long-term outdoor reliability.

Wishpower 36kV post composite insulator is designed to replace traditional porcelain post insulators in many power transmission and distribution applications. Compared with porcelain insulators, composite insulators offer lower weight, better impact resistance, stronger anti-pollution performance and easier installation. They are especially suitable for humid areas, polluted environments, coastal regions, industrial zones and outdoor electrical systems requiring reliable insulation support.

Main advantages of Wishpower composite insulators include:

  • Excellent hydrophobicity: Silicone rubber housing helps reduce surface leakage current and pollution flashover risk.

  • Lightweight design: Easier to transport, handle and install compared with porcelain insulators.

  • Stable mechanical strength: The fiberglass reinforced epoxy core provides reliable bending and supporting performance.

  • Good weather resistance: Suitable for long-term outdoor operation under UV, rain, temperature changes and aging conditions.

  • Improved operational safety: Composite structure reduces the risk of brittle fracture and porcelain breakage.

  • Customizable design: Voltage rating, creepage distance, end fittings, installation dimensions and housing color can be customized according to project requirements.

Core Features

  1. Designed for 36kV Power Systems
    Suitable for 36kV distribution networks, overhead lines, substations, switchgear, busbar supports and electrical equipment insulation.

  2. High-Performance Silicone Rubber Housing
    The silicone rubber sheds provide excellent hydrophobicity, pollution resistance and aging resistance.

  3. High-Strength FRP Core
    The fiberglass reinforced epoxy rod ensures strong mechanical support and long-term structural stability.

  4. Strong Pollution Flashover Resistance
    Optimized shed profile and creepage distance help improve reliability in polluted and humid environments.

  5. Flexible Installation Options
    Different end fittings, flanges, bolt holes and mounting structures are available for various equipment interfaces.

  6. Low Maintenance Cost
    The composite housing is less prone to heavy contamination, helping reduce inspection and maintenance workload.

Product Structure

A 36kV post composite insulator normally consists of the following parts:

  • Silicone Rubber Housing
    Provides external insulation, weather resistance, hydrophobicity and anti-pollution performance.

  • Fiberglass Reinforced Epoxy Core
    Works as the main mechanical load-bearing component and provides structural strength.

  • Metal End Fittings
    Usually made of hot-dip galvanized steel, aluminum alloy or stainless steel for connection and installation.

  • Sealing System
    Protects the interface between the core and end fittings from moisture ingress and improves long-term reliability.

  • Shed Profile
    Increases creepage distance and enhances insulation performance in outdoor and polluted environments.


技术参数

ParameterApplication Range
Product Name36kV Post Composite Insulator
Rated Voltage36kV
Product TypePost Type / Station Post Composite Insulator
Applicable SystemMedium voltage distribution system, overhead line, substation equipment
Housing MaterialHTV silicone rubber / composite silicone rubber
Core MaterialFiberglass reinforced epoxy rod
End FittingsHot-dip galvanized steel, aluminum alloy or stainless steel, customizable
Installation MethodBolt mounting, flange mounting, equipment support mounting
Operating EnvironmentIndoor, outdoor, humid, polluted, coastal and industrial areas
Creepage DistanceCustomized according to project requirements
ColorGrey, red or customized
StandardsIEC, ANSI, GB or customer project specifications
Custom OptionsVoltage rating, dimensions, end fittings, creepage distance, mechanical strength


产品结构

主要应用领域

The 36kV post composite insulator can be widely used in:

  • Distribution Lines: Insulation and conductor support in 36kV distribution networks.

  • Overhead Lines: Supporting and insulating conductors in overhead power systems.

  • Urban Distribution Networks: Suitable for compact and reliability-focused city power grids.

  • Rural Distribution Networks: Used in rural grid upgrading and medium voltage line projects.

  • Substations: Applied to busbar supports, switchgear, disconnectors and electrical connection points.

  • Wind Power Lines: Suitable for wind farm collector lines and step-up substation applications.

  • Solar Power Stations: Used in PV step-up stations, medium voltage switchgear and distribution equipment.

  • Industrial Power Systems: Suitable for mining, chemical, metallurgy, ports and other polluted or corrosive environments.


测试能力

包装与运输

为确保产品在运输和储存过程中的安全,我们采用以下包装方法:

  • 独立包装: 每件产品均用保护膜包裹,装入高强度纸箱,并用缓冲材料进行缓冲。
  • 托盘包装: 多个产品固定在木托盘上,并用拉伸膜包裹,适合集装箱运输。
  • 出口包装: 根据海运要求提供熏蒸木箱、防潮处理和详细的装箱单。

定制服务

WishPower可根据客户需求提供以下定制选项:

  • 结构尺寸: 调整总高度、爬升高度、棚架数量和棚架直径。
  • 端部配件: 根据连接要求定制球窝、舌形接头、环眼或其他接口类型。
  • 颜色: 标准灰色,红色、黄色、蓝色等其他颜色可根据最低起订量提供。
  • 特殊环境: 适用于极寒(-60°C)、强紫外线照射、严重污染和其他恶劣条件的配方。
  • 电压等级: 10kV 至 1000kV 全范围定制。
  • 标记: 客户的标志或型号可以模压或印刷在产品上。

如有任何定制需求,请联系我们的销售工程师。我们将在24小时内提供技术解决方案。

FAQ

Q: What standards can your products meet?

A: Our products can be designed and tested according to IEC, ANSI, GB and customer-specific technical requirements.

Q: How do I choose the right composite insulator for my project?

A: You can provide voltage level, installation type, mechanical load, creepage distance and operating environment. Our team will recommend the suitable model.

Q: Can you provide customized insulation products?

A: Yes. WishPower supports customized voltage ratings, creepage distances, fittings, colors and drawings according to project requirements.

Q: What information should I provide for a quotation?

A: Please provide voltage level, product type, quantity, application environment, standard, drawings or technical specifications if available.

Q: Can you supply complete products for transmission and distribution projects?

A: Yes. We can provide composite insulators, surge arresters, fuse cutouts, insulating bushings and related power insulation products.