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- 产品简介
- 技术规格
- 应用领域
- 测试能力
- 包装与定制
产品详情
Wishpower 220kV(252kV) composite post insulator is a high voltage insulating support product for 220kV power systems with a maximum system voltage of 252kV. Compared with traditional porcelain post insulators, composite post insulators offer lighter weight, better pollution flashover resistance and stronger seismic performance, making them suitable for modern substations and power equipment upgrades.
Main product advantages include:
High temperature vulcanized silicone rubber housing with excellent hydrophobicity and hydrophobicity transfer.
Epoxy fiberglass core rod with high bending strength and stable mechanical performance.
Reliable metal end fittings for long-term outdoor operation.
Lightweight structure for easier transportation, lifting and installation.
Suitable for high altitude, strong UV, heavy pollution, coastal salt fog and complex outdoor environments.
Core Features
Excellent Pollution Flashover Resistance
The silicone rubber housing provides strong hydrophobic performance, reducing the risk of conductive film formation on polluted surfaces.High Mechanical Strength
The fiberglass core rod provides high bending and tensile strength for 220kV substation equipment support.Lightweight and Easy Installation
Compared with porcelain insulators, composite post insulators are lighter and easier to transport, lift and install.Good Seismic and Impact Resistance
The composite material structure offers better flexibility and toughness for earthquake-prone areas and outdoor high voltage equipment.Strong Aging Resistance
The housing material provides good resistance to UV radiation, tracking, erosion and weathering.Lower Maintenance Cost
The surface has good self-cleaning performance, reducing cleaning frequency and long-term maintenance cost.
Product Structure
The 220kV(252kV) composite post insulator generally consists of the following components:
Silicone Rubber Sheds
The external insulation layer provides creepage distance and weather protection with excellent hydrophobicity.Epoxy Fiberglass Core Rod
The core rod carries the main mechanical load and provides bending, tensile and structural support strength.End Fittings
Usually made of hot-dip galvanized steel or customized metal materials for equipment connection and installation.Sealing System
The end sealing structure prevents moisture ingress into the core rod and fitting interface.Integrated Housing Structure
Injection molding or compression molding improves the bonding strength between the housing and core rod.
技术参数
| Item | Technical Parameter |
|---|---|
| Product Name | 220kV(252kV) Composite Post Insulator |
| Product Type | High Voltage Composite Post Insulator |
| Brand | Wishpower |
| Rated Voltage | 220kV |
| Maximum System Voltage | 252kV |
| Applicable System | High Voltage AC Power System |
| Housing Material | HTV Silicone Rubber |
| Core Rod Material | Epoxy Fiberglass Core Rod |
| End Fitting Material | Hot-Dip Galvanized Steel or Customized Fittings |
| Structure Type | Composite Housing Post Type |
| Installation Method | Vertical Installation or Customized Design |
| Main Function | Equipment Support, Busbar Support, Electrical Insulation |
| Typical Application | Substation, Disconnector, Busbar Support, Power Equipment |
| Creepage Distance | Customized According to Pollution Level and Project Requirements |
| Mechanical Strength | Customized According to Drawings and Technical Agreement |
| Operating Environment | Outdoor, Heavy Pollution, Strong UV, Coastal and High Altitude Areas |
| Standard | IEC, GB or Customer-Specified Standard |
| Color | Grey, Red or Customized |
| Service Life | Designed for Long-Term Outdoor Operation |
产品结构
主要应用领域
The 220kV(252kV) composite post insulator is commonly used in the following applications:
220kV High Voltage Substations
Used for primary equipment support, conductor support and electrical insulation.Disconnector Equipment
Used as an insulating post for disconnectors, withstanding mechanical operation force and insulation requirements.Busbar Support Systems
Suitable for high voltage busbars, rigid busbars and conductive component support.Power Equipment Manufacturing
Applied in high voltage switchgear, instrument transformers, surge arrester support structures and related equipment.Coastal and Heavy Pollution Areas
Suitable for salt fog, industrial pollution and humid environments.High Altitude and Strong UV Areas
Custom designs are available based on altitude, creepage distance and insulation level.
测试能力
Wishpower can conduct related tests for 220kV(252kV) composite post insulators according to project requirements to ensure reliable high voltage operation.
Visual and Dimensional Inspection
Checks product appearance, shed molding, fitting dimensions, mounting holes and overall structure.Power Frequency Withstand Voltage Test
Verifies insulation withstand capability under specified voltage conditions.Lightning Impulse Withstand Voltage Test
Simulates lightning impulse conditions to evaluate impulse insulation performance.Mechanical Bending Load Test
Tests bending strength and structural stability under mechanical load.Sealing Performance Inspection
Checks the end sealing system to prevent moisture ingress into the core rod.Hydrophobicity Test
Evaluates the hydrophobic performance of the silicone rubber housing and pollution resistance.Aging and Weather Resistance Test
Assesses UV resistance, damp heat performance, tracking resistance and erosion resistance.Factory Inspection
Each batch can be inspected according to customer technical requirements to ensure stable product quality.
包装与运输
为确保产品在运输和储存过程中的安全，我们采用以下包装方法：
- 独立包装: 每件产品均用保护膜包裹，装入高强度纸箱，并用缓冲材料进行缓冲。
- 托盘包装: 多个产品固定在木托盘上，并用拉伸膜包裹，适合集装箱运输。
- 出口包装: 根据海运要求提供熏蒸木箱、防潮处理和详细的装箱单。
定制服务
WishPower可根据客户需求提供以下定制选项：
- 结构尺寸: 调整总高度、爬升高度、棚架数量和棚架直径。
- 端部配件: 根据连接要求定制球窝、舌形接头、环眼或其他接口类型。
- 颜色: 标准灰色，红色、黄色、蓝色等其他颜色可根据最低起订量提供。
- 特殊环境: 适用于极寒（-60°C）、强紫外线照射、严重污染和其他恶劣条件的配方。
- 电压等级: 10kV 至 1000kV 全范围定制。
- 标记: 客户的标志或型号可以模压或印刷在产品上。
如有任何定制需求，请联系我们的销售工程师。我们将在24小时内提供技术解决方案。
FAQ
Q: How do I choose the right composite insulator for my project?
A: You can provide voltage level, installation type, mechanical load, creepage distance and operating environment. Our team will recommend the suitable model.
Q: Are composite insulators suitable for coastal areas?
A: Yes. Composite insulators with silicone rubber housing provide good hydrophobicity and anti-pollution performance, making them suitable for coastal and polluted environments.
Q: What standards can your products meet?
A: Our products can be designed and tested according to IEC, ANSI, GB and customer-specific technical requirements.
Q: Can you supply complete products for transmission and distribution projects?
A: Yes. We can provide composite insulators, surge arresters, fuse cutouts, insulating bushings and related power insulation products.
Q: What information should I provide for a quotation?
A: Please provide voltage level, product type, quantity, application environment, standard, drawings or technical specifications if available.
