110kV Post Composite Insulator - High Voltage Substations

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品牌 WishPower
产品类别 柱式绝缘子
产品型号 PCW-110kV
产品价格 面议
源头工厂
颜色 红色/灰色
国家 / 地区 中国
交货周期 15-30个工作日

产品详情

Wishpower 110kV post composite insulator is mainly used for mechanical support and electrical insulation in high voltage equipment. It is suitable for outdoor operation under harsh environmental conditions. Compared with traditional porcelain post insulators, composite post insulators offer lighter weight, better pollution resistance and stronger impact resistance.

Main advantages include:

  1. High temperature vulcanized silicone rubber housing with excellent hydrophobicity.

  2. High-strength epoxy fiberglass core rod for stable mechanical performance.

  3. Reliable metal end fittings for equipment connection and structural support.

  4. Lightweight design for easier transportation, handling and installation.

  5. Suitable for substations, switchgear, capacitor banks, busbar supports and other high voltage applications.

 Core Features

  1. Excellent Pollution Flashover Resistance
    The silicone rubber housing provides strong hydrophobicity and hydrophobicity transfer, reducing the risk of flashover in polluted environments.

  2. High Mechanical Strength
    The fiberglass core rod provides strong bending, tensile and compression resistance for 110kV equipment support applications.

  3. Lightweight and Easy Installation
    Compared with porcelain insulators, composite insulators are lighter and easier to transport, lift and install on site.

  4. Good Aging Resistance
    The silicone rubber material offers excellent resistance to UV radiation, ozone, electrical erosion and tracking.

  5. Reliable Operating Performance
    The compact structure and reliable sealing design help prevent moisture ingress and improve long-term service stability.

  6. Suitable for Harsh Environments
    It can be used in high altitude areas, heavy pollution zones, coastal areas, humid regions and strong UV environments.

 Product Structure

The 110kV post composite insulator usually consists of the following parts:

  1. Silicone Rubber Housing
    Provides external insulation, hydrophobicity, pollution resistance and weather resistance.

  2. Epoxy Fiberglass Core Rod
    Works as the main load-bearing component and provides mechanical strength.

  3. Metal End Fittings
    Usually made of hot-dip galvanized steel or customized metal materials for connection with brackets, busbars and electrical equipment.

  4. Sealing System
    Reliable sealing at both ends helps prevent moisture, dust and contaminants from entering the interface.

  5. Shed Profile Design
    The shed structure is designed according to voltage level and creepage distance requirements to improve external insulation performance.

Why Choose Wishpower 110kV Post Composite Insulator

Wishpower focuses on the development and manufacturing of high voltage composite insulation products. The company can provide customized solutions based on different grid standards, project drawings and operating environments. Wishpower 110kV post composite insulator offers stable structure, reliable performance, easy installation and low maintenance cost, making it suitable for new substation construction, power grid upgrading, electrical equipment matching and overseas power projects.

For technical parameters, drawing customization, quotation or delivery information of 110kV post composite insulators, Wishpower can provide professional support according to your project requirements.

技术参数

ItemTechnical Parameters
Product Name110kV Post Composite Insulator
Rated Voltage110kV
System TypeHigh Voltage AC Power System
Insulation MaterialHigh Temperature Vulcanized Silicone Rubber
Core MaterialEpoxy Fiberglass Core Rod
End FittingsHot-dip Galvanized Steel / Customized
Structure TypePost Type Composite Insulator
Installation MethodVertical Installation / Horizontal Installation / Project Requirement
Main FunctionElectrical Insulation, Mechanical Support, Equipment Isolation
Creepage DistanceCustomized according to pollution level and project requirement
Mechanical LoadCustomized according to drawings or technical specifications
Operating EnvironmentOutdoor, Substation, Transmission Equipment
Operating Temperature-40℃ to +50℃, customizable for special environments
Surface PerformanceHydrophobic, Pollution-resistant, UV-resistant, Aging-resistant
Applicable StandardsIEC 61109, IEC 61952, IEC 62217 or Customer Standards
BrandWishpower
CustomizationDrawing, Dimension, Fitting and Technical Parameter Customization Available


产品结构

主要应用领域

The 110kV post composite insulator is commonly used in the following applications:

  1. 110kV Substation Equipment Support
    Used for supporting and insulating disconnectors, busbars, equipment frames and other high voltage devices.

  2. High Voltage Transmission System
    Suitable for insulation support in 110kV transmission-related electrical equipment.

  3. Switchgear and Disconnector Equipment
    Applied in high voltage switches, disconnectors and auxiliary structures of circuit breakers.

  4. Busbar Support System
    Used to support substation busbars and maintain safe insulation distance between live parts and grounded structures.

  5. Capacitor Banks and Reactor Equipment
    Suitable for capacitor banks, reactors and reactive power compensation equipment.

  6. Coastal and Heavy Pollution Areas
    Ideal for salt fog, humid and industrial polluted environments.


测试能力

Wishpower 110kV post composite insulators can be tested according to project requirements to verify electrical performance, mechanical strength and material reliability.

Main testing capabilities include:

  1. Visual and Dimensional Inspection
    Checks product appearance, shed profile, fitting dimensions and installation interfaces.

  2. Power Frequency Withstand Voltage Test
    Verifies insulation performance under rated and specified test voltage conditions.

  3. Lightning Impulse Withstand Test
    Evaluates electrical withstand capability under lightning impulse conditions.

  4. Mechanical Load Test
    Tests bending, tensile or compression performance according to design requirements.

  5. Partial Discharge Test
    Detects abnormal discharge inside the insulation structure.

  6. Hydrophobicity Test
    Evaluates the hydrophobic performance and pollution resistance of the silicone rubber surface.

  7. Tracking and Erosion Resistance Test
    Tests material performance under wet and polluted electrical stress conditions.

  8. Sealing Performance Inspection
    Verifies the sealing reliability of end fittings and interface areas.

  9. Aging Resistance Test
    UV aging, thermal aging and humidity cycle tests can be performed according to project needs.


包装与运输

为确保产品在运输和储存过程中的安全,我们采用以下包装方法:

  • 独立包装: 每件产品均用保护膜包裹,装入高强度纸箱,并用缓冲材料进行缓冲。
  • 托盘包装: 多个产品固定在木托盘上,并用拉伸膜包裹,适合集装箱运输。
  • 出口包装: 根据海运要求提供熏蒸木箱、防潮处理和详细的装箱单。

定制服务

WishPower可根据客户需求提供以下定制选项:

  • 结构尺寸: 调整总高度、爬升高度、棚架数量和棚架直径。
  • 端部配件: 根据连接要求定制球窝、舌形接头、环眼或其他接口类型。
  • 颜色: 标准灰色,红色、黄色、蓝色等其他颜色可根据最低起订量提供。
  • 特殊环境: 适用于极寒(-60°C)、强紫外线照射、严重污染和其他恶劣条件的配方。
  • 电压等级: 10kV 至 1000kV 全范围定制。
  • 标记: 客户的标志或型号可以模压或印刷在产品上。

如有任何定制需求,请联系我们的销售工程师。我们将在24小时内提供技术解决方案。

FAQ

Q: How do I choose the right composite insulator for my project?

A: You can provide voltage level, installation type, mechanical load, creepage distance and operating environment. Our team will recommend the suitable model.

Q: Can you supply complete products for transmission and distribution projects?

A: Yes. We can provide composite insulators, surge arresters, fuse cutouts, insulating bushings and related power insulation products.

Q: Are composite insulators suitable for coastal areas?

A: Yes. Composite insulators with silicone rubber housing provide good hydrophobicity and anti-pollution performance, making them suitable for coastal and polluted environments.

Q: What information should I provide for a quotation?

A: Please provide voltage level, product type, quantity, application environment, standard, drawings or technical specifications if available.

Q: What standards can your products meet?

A: Our products can be designed and tested according to IEC, ANSI, GB and customer-specific technical requirements.